Precision ±0.05mm Component Lead Forming Machine featuring Operating Temperature Range 0°C to 40°C and Lead Length Range 5mm to 50mm for Lead Shaping

Product Description:

The Component Lead Forming Machine is an advanced Electronic Lead Forming Device designed to meet the precise and efficient needs of modern electronics manufacturing. Engineered with cutting-edge technology, this Component Lead Forming Tool excels in delivering consistent and accurate lead forming, making it an indispensable asset for production lines that require high precision and productivity.

One of the standout features of the Component Lead Forming Machine is its remarkable precision, with a tolerance of ±0.05mm. This level of accuracy ensures that each electronic component’s leads are formed exactly as specified, reducing errors and minimizing the need for manual adjustments. Such precision is critical in maintaining the integrity of electronic assemblies and enhancing the overall quality of the final products.

Powering the machine is a robust 500W motor, ensuring reliable and continuous operation without compromising performance. The machine operates on a standard power supply of 220V at 50Hz, making it compatible with most industrial power systems worldwide. This efficient power consumption not only reduces operational costs but also aligns with energy-saving initiatives, contributing to a more sustainable manufacturing environment.

Efficiency is a key advantage of the Component Lead Forming Machine. Capable of processing up to 4500 pieces per hour, it significantly boosts production rates compared to manual lead forming methods. This high throughput is achieved without sacrificing accuracy or quality, making the machine ideal for high-volume manufacturing settings where consistency and speed are paramount.

As a Component Lead Bending Machine, it is designed to handle a wide variety of electronic components, adapting to different lead sizes and shapes with ease. This versatility allows manufacturers to streamline their operations by using a single machine for multiple component types, reducing the need for multiple specialized tools and simplifying workflow management.

The user-friendly interface and robust construction of the Component Lead Forming Machine further enhance its appeal. Operators can quickly set up and adjust the machine to accommodate different components, reducing downtime and increasing operational efficiency. The durable build ensures long-lasting performance, even under the demanding conditions of continuous industrial use.

In summary, the Component Lead Forming Machine stands out as a highly efficient, precise, and reliable Electronic Lead Forming Device. Its combination of low power consumption, high processing speed, and exceptional accuracy makes it an excellent choice for electronics manufacturers aiming to improve product quality and production efficiency. Whether used as a Component Lead Forming Tool or a Component Lead Bending Machine, this equipment delivers outstanding results that meet the stringent requirements of modern electronic assembly lines.

Features:

• Product Name: Component Lead Forming Machine
• Lead Length Range: 5mm - 50mm
• Forming Speed: 1000 - 3000 Pieces Per Hour
• Power Consumption: 500W
• Warranty: 1 Year
• Efficiency: 4500 Pcs/h
• Specialized Lead Forming Process Machine for precise lead shaping
• Advanced Lead Shaping Component Machine ensuring consistent quality
• Reliable Lead Forming Process Machine designed for high productivity

Technical Parameters:

Applications:

The Component Lead Forming Machine is an essential piece of equipment designed for various industrial and manufacturing settings where precision and efficiency in lead forming are paramount. This machine, also known as a Component Lead Bending Machine or an Electronic Lead Forming Device, is widely used in electronics production lines to automate the bending and shaping of component leads, ensuring consistent quality and reducing manual labor.

One of the primary application occasions for the Component Lead Forming Machine is in the assembly of electronic components such as resistors, capacitors, inductors, and diodes. These components often require their leads to be bent into specific shapes and sizes before they can be mounted onto printed circuit boards (PCBs). The Lead Shaping Component Machine performs this task with high accuracy and speed, boasting an impressive efficiency of 4500 pieces per hour, which significantly boosts production throughput.

This machine is particularly suitable for electronics manufacturing plants that demand a reliable and user-friendly system. Equipped with a sophisticated PLC control system paired with a touch screen interface, operators can easily set parameters, monitor operations, and make adjustments seamlessly. The intuitive control system ensures minimal training time and reduces the chances of operational errors, making it ideal for both small-scale workshops and large-scale production facilities.

The Component Lead Bending Machine is designed to operate with a power consumption of just 500W, making it an energy-efficient solution that fits well into factories aiming to reduce their electrical usage. It runs on a standard power supply of 220V / 50Hz, ensuring compatibility with most industrial electrical setups worldwide.

Its compact dimensions—800mm in length, 600mm in width, and 1200mm in height—allow the Electronic Lead Forming Device to be easily integrated into existing production lines without requiring extensive floor space. This makes it a versatile tool that can be utilized in various manufacturing environments, including electronics assembly plants, component suppliers, and research and development laboratories focused on electronic product prototyping.

In summary, the Component Lead Forming Machine is an indispensable tool for any operation requiring precise and efficient lead shaping. Whether used as a stand-alone unit or integrated into an automated production line, this Lead Shaping Component Machine delivers high performance, ease of use, and energy efficiency, making it a valuable asset across numerous electronic manufacturing scenarios.

Packing and Shipping:

Product Packaging:

The Component Lead Forming Machine is carefully packed to ensure safe delivery and to prevent any damage during transit. The machine is first wrapped in protective foam and plastic to safeguard against dust, moisture, and scratches. It is then placed inside a sturdy wooden crate or reinforced cardboard box, secured firmly to avoid movement. All accessories and manuals are packed separately within the main packaging. Clear labeling and handling instructions are marked on the outer box for safe handling.

Shipping:

We offer reliable shipping options to deliver the Component Lead Forming Machine to your location safely and promptly. The product can be shipped via air freight, sea freight, or courier services depending on the destination and customer preference. Tracking information is provided once the shipment is dispatched. We ensure all customs documentation and export requirements are completed for international shipments. Upon arrival, the customer is advised to inspect the packaging and product for any damages before signing the delivery receipt.

FAQ:

Q1: What types of components can the Component Lead Forming Machine handle?

A1: The Component Lead Forming Machine is designed to handle a wide variety of electronic components including resistors, capacitors, diodes, and other leaded components with different lead diameters and lengths.

Q2: What is the production capacity of the Component Lead Forming Machine?

A2: The machine can process up to 6000 components per hour, depending on the component size and lead configuration, ensuring high efficiency for medium to large-scale production.

Q3: How adjustable is the lead forming angle and length on this machine?

A3: The machine features adjustable settings that allow precise customization of lead bending angles and lead lengths to meet various component specifications and assembly requirements.

Q4: Is the Component Lead Forming Machine compatible with automated production lines?

A4: Yes, the machine is designed with integration capabilities and can be easily incorporated into automated production lines for seamless operation and improved workflow.

Q5: What safety features are included in the Component Lead Forming Machine?

A5: The machine is equipped with safety guards, emergency stop buttons, and sensors to prevent accidents and ensure operator safety during operation.